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Plate Heat Exchangers

Limescale leads to reduced efficiency, breakdowns and increased energy consumption. Learn how the IntegroTM can help.

Challenges in Plate Heat Exchanger Performance

Plate heat exchangers play a critical role in various industrial processes, providing efficient heat transfer for heating, cooling, and thermal processing applications. 

However, these essential components are susceptible to the detrimental effects of hard water, that can compromise their performance and longevity.

Limescale Build-up:

Hard water minerals, such as calcium and magnesium, can precipitate onto the surface of plate heat exchangers, forming stubborn scale deposits.

Corrosion:

The presence of dissolved minerals in hard water can accelerate corrosion within plate heat exchangers, leading to metal degradation, leaks and premature equipment failure.

Reduced Efficiency:

Scale build-up blocks the flow of water through the plate heat exchangers, reducing overall system performance.

Equipment Damage:

Scaling and corrosion can cause irreversible damage to plate heat exchanger components, resulting in frequent repairs, downtime, and replacement costs.

Increased Energy Use:

Limescale build-up leads to decreased heat transfer efficiency, requiring plate heat exchangers to work harder and consume more energy to maintain desired temperatures.

The Carbon Trust estimates that just 1mm of limescale in heating equipment increases energy consumption by up to 7%, with 6mm increasing consumption by as much as 40%.

How The Integro Solves These Challenges

The IntegroTM applies cutting-edge water treatment technology to remove existing limescale build up and prevent further formation thereby resolving the following issues:

  • Fouling and Scaling Prevention: Through physical water conditioning, Integro minimises scale formation and inhibits fouling, ensuring consistent performance.
  • Enhanced Energy Efficiency: By maintaining optimal heat transfer surfaces, Integro reduces energy consumption and maximises operational efficiency.
  • Extended Equipment Lifespan: The reduction of corrosion and wear extends the longevity of your PHEs, lowering replacement costs.
  • Reduced Maintenance: Integro’s proactive approach minimises cleaning requirements, cutting downtime significantly.

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